Product Overview
The Compact Palletizing Robot integrates 6-axis robotic arm technology with automated packaging functions, specifically designed for the fertilizer industry’s end-of-line packaging needs. It automates the entire process of bag stacking, layer forming, and pallet transferring, reducing labor intensity by 80% while improving packaging line efficiency. Compatible with both woven plastic bags and kraft paper bags (common in fertilizer packaging), the robot uses a vacuum or mechanical gripper (optional) to handle bags gently, minimizing bag damage rates to ＜0.5%. Its modular design allows for easy expansion—such as adding a stretch wrapping unit—to meet full-line automation needs.
Product Features
High Throughput: Handles 1200-1800 bags per hour (25kg-50kg per bag) with positioning accuracy of ±2mm, thanks to a built-in vision recognition system that adjusts gripping force and angle automatically for irregularly shaped bags.
Space-Saving Design: Compact structure (standard model: 2.5m×3m×2.8m) reduces floor space by 40% compared to traditional chain-driven palletizers, making it suitable for plants with limited workshop space. The robotic arm’s 3.2m maximum reach covers most standard pallet sizes.
Versatile Compatibility: Adapts to 25kg-50kg fertilizer bags (width 400-600mm, length 600-800mm) and various pallet sizes (800×1200mm, 1000×1200mm, 1200×1200mm). It supports 10+ stacking patterns (e.g., cross, brick, column) for different bag types and storage requirements.
Smart Control: Equipped with a 10-inch touchscreen HMI (human-machine interface) that displays real-time production data (bags per hour, downtime reasons). It supports remote monitoring via WiFi/4G, allowing technicians to troubleshoot issues without on-site visits. The system also has a backup battery to prevent data loss during power outages.
Applications
Automated packaging lines for all fertilizer types, including organic fertilizer, compound fertilizer, phosphate fertilizer, and nitrogen fertilizer, streamlining the transition from production to warehouse storage.
Fertilizer plants aiming to optimize labor costs—especially in regions with high labor turnover—by replacing 2-3 manual workers with one robot that operates 24/7 with minimal supervision.
High-volume fertilizer manufacturers requiring continuous operation during peak seasons (e.g., pre-planting periods in spring and autumn), as the robot’s average failure rate is less than 0.1% per 1000 working hours.
Fertilizer distribution centers that need to handle mixed product batches, as the robot can switch between stacking programs in ＜1 minute for quick product changeovers.
FAQ
Q: What’s the equipment utilization rate?
A: Average utilization rate exceeds 95% with regular predictive maintenance (e.g., lubricating the robotic arm every 500 working hours, cleaning the vision camera weekly). The robot also has a self-diagnostic function that alerts operators to potential issues (e.g., low gripper pressure) before they cause downtime.
Q: Can it integrate with existing packaging lines?
A: Yes, it’s designed for seamless integration with bagging machines, conveyor belts, and weighing systems. The manufacturer provides custom adapter plates and software calibration to match the speed and height of existing equipment, with integration taking 1-2 working days after installation.
Q: How long is the installation period?
A: On-site installation and debugging take 3-5 working days with a professional technical team. This includes uncrating, positioning, electrical connection, software setup, and operator training (2-3 hours per person) on basic operation and maintenance.
Q: What’s the weight capacity of the robotic arm?
A: The standard model has a weight capacity of 50kg, suitable for most fertilizer bags. A heavy-duty version (weight capacity up to 80kg) is available for larger bags (e.g., 100kg bulk bags) used in industrial agricultural applications.
