Gofine Machine, a leading fertilizer equipment supplier and fertilizer equipment manufacturer, is pleased to announce the successful installation and commissioning of an advanced twin-roll granulator fertilizer line. The project focused on producing high-quality fertilizers while maximizing efficiency.
It met the customer's specific fertilizer needs and addressed many challenges faced by the production process, including:
Inconsistent particle size: Uniform particle size is difficult to achieve, resulting in uneven application and reduced fertilizer efficiency.
High energy consumption: Traditional wet granulation methods are energy-intensive and costly.
Dust emissions: Concerns about dust emissions and the need for a cleaner working environment.
To address these challenges, we implemented a twin-roll extrusion granulator line, which is known for its dry granulation process, energy efficiency, and ability to produce high-quality, uniform particles.
The Double Roller Granulator Production Line: A Streamlined Process
Our customized fertilizer production line incorporates the following key stages:
Precise Feeding System: Accurately meters and proportions raw materials (e.g., urea, ammonium sulfate, potassium chloride) to ensure consistent nutrient content in the final product.
Efficient Crushing & Mixing: A fertilizer crusher reduces oversized materials, followed by a double shaft mixer for homogenous blending.
Double Roller Granulation: The heart of the system, our double roller granulator compresses the mixed materials into dense sheets, which are then broken into uniform granules. This dry granulation method eliminates the need for drying, saving significant energy.
Precise Screening: A rotary screen machine separates on-spec granules from fines and oversized particles, ensuring consistent product quality.
Automated Packaging: A high-speed automatic weighing and packaging machine accurately fills and seals bags, ready for distribution.
Dust Collection System: A baghouse dust collector is installed to capture dust and maintain a clean and safe working environment.
Follow-up feedback from customers
Since the installation of the double roller granulator fertilizer line, the line has seen significant improvements in operation, including:
Increased production capacity: The high throughput design of the double roller granulator increases output.
Improved pellet quality: The dry granulation process produces strong, uniform pellets with excellent handling properties.
Reduced energy costs: The elimination of the drying stage significantly reduces energy consumption.
Minimized dust emissions: The closed system and dust removal system create a cleaner and safer working environment.
Reduced operating costs: Reduced energy consumption and labor requirements provide significant cost savings.
As a trusted fertilizer equipment supplier, we are committed to providing our customers with innovative, reliable and cost-effective solutions. Our services are not limited to equipment supply, but also include:
Customized design and engineering: We customize the production line according to the specific needs of each customer.
Professional installation and commissioning: Our experienced technicians ensure seamless installation and start-up.
Comprehensive training: We provide in-depth training to operators on the correct use and maintenance of the equipment.
Ongoing technical support: We provide ongoing technical support to ensure that the equipment continues to maintain optimal performance.
Feel free to contact me to learn more about our double roller granulator fertilizer production line and how we can help you optimize your fertilizer production process.
